An Interview with Roger Griffiths of Honda and HPD...
It all started out as an off-the-cuff request of a Honda official near the IMS fueling station. I had always wanted to meet with someone from Honda and ask all of those pesky little engine questions everyone wanted the answers to, but had no one to ask. It was Thursday afternoon, my first day back at IMS, here at last for the Indy 500 once again. “Would it be possible to meet with someone from Honda later this week about the IndyCar engine program” I asked? I don’t know what I expected, probably not the “I’ll see if I can set something up” that I received.

***

This afternoon I met with Roger Griffiths, Technical Group Leader-Race Team, Honda Performance Development in a 30-minute, one-on-one Q&A. Roger came to Honda from Cosworth in their final CART season.

One other thing, here are the Honda engine lease costs:

Full year lease:  $1.1 million
Full month of Indy lease: $225,000
"Second Week" Indy lease:  $95,000

O/IRR: Roger, after seeing speed increases at the first three oval track races of 2007 we had expected to see 230 mph plus speeds at Indy, I felt the pole would take a 229 mph average, with a lap or more above 230, where did the speed go?

Roger: We saw that as a possibility as well, but in conversations with Brian Barnhart he made it clear that he didn’t want 230-mph speeds, and might be happier at 222-mph. It isn’t easy to detune a proven engine package that you race every week for just one event, but there are ways to limit the performance. We were concerned that the teams, with 5 years of experience with these cars, would find a 2-mph speed gain, and we could see another mph gain from this 3.5 liter engine. That could have meant 232-mph laps, and nobody wanted that.

O/IRR: Are you saying that you left the engine alone and made the changes/speed reductions electronically, through the ECU?

Roger: Yes, they were made with the ECU. While the ECU’s are the same, that doesn’t mean what was in them was though.

O/IRR: Did the teams practice at Indy with the same engines they ran in the race at Kansas Speedway? Didn’t they use the Motegi engine to practice with last year?

Roger: No, they started with fresh engines this year, just as they had last year.

O/IRR: What were the mileage limits on the engines this year?

Roger: There were two programs, first the full month, 2-engine plan including a practice and race engine. The practice engine was limited to 1,200 miles. The other package, for the lack of a better term, was a “2nd week program” with just one engine allowed for 500 practice miles and the 500-mile race distance. We monitored both programs closely, even though teams did all they could to find ways around the limit, asking things like, “do pit practice laps count too?” Yes, every lap was counted, and there weren’t any exceptions.

O/IRR: I guess that’s why three drivers with high-mileage engines had to sit out some practice sessions late last week. When PJ Jones was having handling difficulties and didn’t have the speed needed to make a qualifying run and was about topped out on practice miles, the team was told they could run three more practice laps and that’s all, were you allowing him to run past he mileage limit?

Roger: We wanted to give him a fair chance, and we didn’t want to do anything to interfere with the final minutes of Bump Day excitement either. All month we monitored mileage with both programs and kept teams informed about how much mileage they had left, but never told teams how they should use those miles. That team must have felt they needed to be on the track sorting out those problems, other teams were up to speed within 150 miles. All engines used at Indy were fresh when the teams got them with the exception of those used in ROP, the ROP engines had been used elsewhere, so those teams had a chance to run ROP and still run all their practice miles as well. (On edit, I just looked at total laps run through Bump Day, and with 480 being the 1,200 mile figure and 200 laps equaling 500 miles, nobody went over the limit, with Sarah Fisher and Dan Wheldon coming the closest 1195 miles. On the "2nd week side," Jimmy Kite actually did go past the 500 mile maximum during his last "Q" run by 5 miles. Had PJ Jones made a full "Q" run, he would have as well.

O/IRR: Will these engines that are used in the 500 be run again?

Roger: Yes, they will be run at Milwaukee and then at Texas. Last year Sam Hornish ran the engine he won the Indy 500 with at Watkins Glen, and then won the pole at Texas with it the week after that.

O/IRR: So Roger Penske wasn’t able to retire the car and engine that won the 2006 Indy 500, will he eventually be able to get that engine back to keep as part of the winning race combination?

Roger: Nobody gets to keep the engines.

O/IRR: The engines used last year were very reliable, I think I recall Sam Hornish losing one and perhaps one or two others, is that correct?

Roger: Last year we ran over 180,000 race miles with three engine failures. You’re correct; Hornish had one engine failure along with one each for Vitor Meira and Buddy Rice. This year at Indy we have run over 33,000 practice miles without an engine failure. (I had already crunched those numbers, through today the total miles run were around 34,300).

O/IRR: Regarding engine distribution; are both HPD and Ilmor still rebuilding the engines, and how are they issued?

Roger: With every rebuild cycle HPD builds engines for four drivers and Ilmor builds the remainder, the dyno numbers are virtually identical regardless of which company builds them. The HPD engines are then shipped to Ilmor in Michigan and given to the IRL for distribution.

O/IRR: Does HPD always supply the engines for the same four drivers?

Roger: No, we don’t know which drivers will get the engines; we ship them out to Ilmor and IndyCar officials by serial number.

O/IRR: Are the ECU’s distributed randomly as well?

Roger: No, and we rarely change out ECU’s. At times there have been teams that felt that some of their problems were ECU related, and we changed them, but the results were the same.

O/IRR: There were allegations of cheating leveled at one team after the first week of qualifying, I’ve never seen an official mention as to the team, so we’ll leave out the names, what can you tell me about that? What made Honda engineers first think something might an amiss, did it show up in the engine data, and did it involve the exhaust gas temperatures?

Roger: We first saw it in LAMBDA (an exhaust sensor that provides more information than EGT) sensor and our first thought was that something was wrong with the sensors. We then checked the results from other cars, and they were normal. Then we thought that perhaps there was something wrong with the fuel in one of the tanks on pit road. We had a fuel sample that was taken from the car previously, so we checked that against what was in all the other tanks on pit road and it turned out to be a one car only situation, at that point we turned our findings over to series officials, that’s their area of responsibility.

O/IRR: Were the teams using their own pit-side tanks or ones provided by IMS on pit road? Also, can you tell me how the methanol got into the system; was it stored, pumped and injected or simply added to the tank?

Roger: All teams were using IMS provided tanks in the pits. Lets just say we found the methanol in the fuel and leave it at that.

O/IRR: How much methanol would be needed in the mix to make an appreciable difference?

Roger: “Appreciable?”

O/IRR: OK, lets say “noticeable” instead?

Roger: What did Brian Barnhart say, about 27% methanol, wasn’t that the figure he used?

O/IRR: I’m thinking that you would need around 4.5 gallons minimum for a “Q” run to be safe from running dry (nod’s of agreement here). That would be a little over a gallon of methanol (probably 1.25 gallons as I do the math as an afterthought).

O/IRR: The Panoz situation, why was a modification needed to the cooling system after the switch to 98% Ethanol?

Roger: When we agreed to run Ethanol we were concerned with the amount of heat it “rejected,” so we contacted both Dallara and Panoz and gave them the data and asked if their cars could handle that amount of ‘heat rejection?” Dallara replied that theirs could or could be made to, but Panoz answered that they were concerned that if the Indy 500 was run in 100-degree temperatures there might be some problems. That’s why we decided that the Panoz car would have to be modified if they were going to be allowed to run. All Panoz cars that qualified have been modified.

O/IRR: Now that there is a modification in place, would Honda have a problem with teams running those chassis in future races?

Roger: I am not sure they would be legal, that would be up to the IRL.

O/IRR: In 2005, the year Honda dominated the series and the last year Honda raced against Chevy and Toyota and winning with three teams and about seven drivers; there were always claims and suspicions that Danica Patrick got “select” engines. Did all Honda teams get the same engines, whether from HPD, as with Andretti Green or Ilmor for RLR and Fernandez?

Roger: In 2005 Honda only had one R&D team/driver that got all the latest engines, for better or for worse.

O/IRR: That wasn’t Danica Patrick’s team, would that have been Brian Herta and AGR?

Roger: Yes, and all he got out of it was the dominant win at Michigan and a lot of things that didn’t work out so well.

O/IRR: Lets look at the future, providing engines and support for the IndyCar series has to be very costly, there are all kinds of rumors floating around in cyberspace about just how expensive it is, can we talk about the budget?

Roger: No, there are two things I don’t talk about, budges and horsepower.

O/IRR: Well I tried, and I had to ask, lets try another tough one. Honda is committed to IndyCar through 2009, are there any plans to continue beyond that you can talk about now?

Roger: Yes its true, we are going to be in the series through 2009 (laughs).

***

At this point in the interview I would like to insert some photos and commentary I posted from St. Pete in 2005.

"Ilmor
delivers. We all know how the Honda deal works, AGR gets their engines from "HPD," the rest of the teams get theirs from Ilmor. That was often mentioned as the reason Greg Ray struggled in 2004, but last year RLR, SAF and Fernandez ALL won, apparently using Ilmor produced Honda engines. Well, as I said, today Ilmor made a delivery, and I was there."

"In spite of the wins by Ilmor-made Honda's, if you had your choice of box number 1&2 on the left from AGR and HPD, or boxes 3&4 on the right from Ilmor which ones would you choose? That is provided all four were full and fresh. One other thing, the Ilmor engines were earmarked for D&R, RLR and SAF, the HPD crates had only an engine serial number, no designated team.

Those were often the feelings back in 2005 when little was know of the Honda program and one of the reasons I have always wanted to ask these questions. Lets get back to the interview.

***

O/IRR: Will you be involved in any design work on a push rod engine any time soon (meaning NASCAR of course)?

Roger: Boy, I hope not. That’s actually one of the most frequent questions I get asked, that along with “hey, do you have an intake manifold and carburetor for that engine?” I usually answer, “why would I want to replace a perfectly good fuel injection system with a carburetor?” Honda was been connected with open wheel racing for years, not just here but in Europe with F1 as well; it’s a better fit with the products we sell.

O/IRR: With that in mind and with Honda now racing in the ALMS series, would Honda prefer to run a common ALMS engine in both series as a way to perhaps increase manufacturer participation in the IndyCar series since Honda has always said they wanted to have someone to race against and presumably beat up on?

Roger: Yes we do like to race against other manufactures and win, and when you are building 10 of one engine in one series and 100 or more of another in the IRL, it might make sense to do that, but we are very pleased with the engine that we run in the IRL now.

O/IRR Roger, if you were sitting in my seat right now is there any question you would have asked that I haven’t covered about the Honda program?

Roger: (after a pause and laugh) why do I keep coming back to Indy every year?

***

First I would like to thank Roger Griffiths for taking the time to meet with me and answer my questions.

Back in December of 1995 when Tony George announced the formation of the Indy Racing League, two of several of the reasons mentioned were cost reduction/containment and safety related speed reductions, particularly for the Indy 500. I started working at Indy in 1994 and the thing I remember of that year and also 1995 were the team tire “trains” heading out to pit road every morning of almost unlimited practice, and the air freight “box” vans circulating the garage area every night picking up and returning countless engines. At that time of almost unlimited happy hour speeds, where teams would bolt on set after set of new tires, and put two gallons of fuel in the tank for a two-lap flyer, an engine used by one particular team was considered to be “used up” after 300 miles and shipped off to be rebuilt. I used to take a 7:00 p.m. lap of the garage area taking note of how many engines were being changed and being amazed at the number. While it was a very exciting time for all of us, featuring Indy to the excess, while the teams weren’t paying for the “fun,” somebody was, either the tire companies or the manufacturers, and that couldn’t last forever.

Engines would explode as often two or three times a day with disastrous results, often injuring drivers and shutting down the track for an hour or more. Even before the Honda-only IndyCar series of today, engine reliability and longevity was improving, but there were still too many crashes and injuries as speeds approached 230 mph. This year, running no faster than 227 mph has been one of the safest Indy P&Q months ever, and yet there was still one injury to Stephan Gregoire that prevented him from running in the 500, other contact involving rookie driver Milka Duno and Jon Herb were just mistakes, no injuries, the cars were repaired and are in the field. Veteran driver Jimmy Kite crashed the PDM Panoz at about “206,” but that was a mechanical issue.

Because of the reliability of these Honda engines the teams had enough confidence to practice hard on Carb Day yesterday, with nobody running less than 50 miles, and Phil Giebler running 115 miles, in the past running that many miles on a race engine that was expected to barely last 500 miles was unheard of. Perhaps one of the reasons some teams practiced so long was that one crew chief once told me that "these engines don't even begin to perform well until you get some miles on them."


 

 
 
 

 

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